Essential strategy to maintain critical operations during scheduled maintenance
Power generators are a great option to ensure a secure power supply during a maintenance shutdown.
A maintenance shutdown is a fundamental strategy for a company to maintain business health and adhere to the best production quality standards.
Having an overview of the machines, equipment, and electrical power system, along with detailed planning, are some factors that contribute to the success of this type of action.
By carrying out this action, the company goes beyond just the current state of machines and equipment. It truly understands the routine of its activities, leading to viable solutions to maintain business productivity.
How to plan a maintenance shutdown
Planning is a key part of the work routine for companies focused on maintaining the best business indicators. Organization involves carrying out activities, production capacity, and determining the best dates to check the condition of machines and equipment.
This type of action doesn’t start on the day of service. All aspects and every detail must be mapped months in advance, especially regarding the physical conditions of the site, labor availability, and parts that may be used or replaced.
Alongside a strict schedule, detailing the entire execution and identifying risks and safety measures are important points that can make a difference in successful execution. For example:
- Create multidisciplinary workgroups with different responsibilities;
- Prepare work orders;
- Define the scope of work to be performed;
- Have a detailed action schedule;
- Conduct meetings and inform employees correctly;
- Control in real-time;
- Conduct a comprehensive evaluation at the end of the process.
Some actions taken during a maintenance shutdown
Besides planning for service success, it’s also crucial to evaluate what might go wrong. Being prepared for unforeseen events is essential.
During the maintenance shutdown, the entire team must be attentive and focused to achieve the goal as efficiently as possible.
Once the planned tasks are completed, the next step is to resume production and business routine. This is done with specialized oversight from involved professionals to ensure everything operates as required.
It’s also important to conduct a detailed assessment of the condition of each machine or equipment that underwent any intervention.
This allows for more accurate planning of future interventions, gaining better insight into the environment and the actual health of your production.
Having a power backup during maintenance shutdowns
A maintenance shutdown should not mean a total halt in production or the operation of a specific business.
During planning, understanding the physical distribution of the production plant is crucial. This way, a layout is created to restrict actions to machines and equipment needing intervention. This step is key to understanding the impact on power supply.
For the safety of the maintenance shutdown, having a power supply is important. However, according to current regulations, utility power supply must be interrupted to avoid risks to technicians performing the service.
So, what to do?
The solution is to use power generators!
Power generators in maintenance shutdowns
To understand the importance of these devices during maintenance shutdowns, consider some scenarios:
- In a scenario where it’s possible to isolate a certain sector of the industry or production line for maintenance shutdown, generators provide the necessary power for professionals to efficiently perform inspections and any related actions on the equipment.
- In a scenario where the entire industry needs its utility power supply interrupted, generators are a great solution to power areas that don’t need to be completely shut down while waiting for service completion.
In both scenarios, the company can rent generators. This way, it will have access to the model that best meets the demand to keep equipment running, along with the investment that can be made.
Tecnogera offers a wide range of options for generator rental with diverse capacities, capable of meeting client needs for maintenance execution.
